![]() ![]() Tighten the bolt, but do not overtighten. Place the headlight in position on the new mounting bracket and install the hardware. ![]() Install the headlight on the new bracket.Store the old bracket or recycle it according to local rules. Use a Phillips head screwdriver and an 8 mm wrench to remove the headlight from the bracket. Remove the headlight from the original bracket.Locate the additional bracket included in the front rack kit.Follow the steps below to install the headlight on the compatible bracket. Continue to the next step.ΔΆ019 and earlier models: The headlight bracket is not compatible with the front rack. The additional bracket included in the front rack kit is not necessary for installation. RadRunner, RadMission, and all 2020 and newer models: The headlight bracket is compatible with the front rack. Check if the headlight bracket is compatible with the front rack.If a fender is installed, ensure the fender is centered. Pass the other washer over the bolt end and thread on the lock nut. Pass the washer over the bolt end and insert the bolt through the fender mounting point and the mounting point on the fork arch. Reinstall the headlight mounting hardware in the fork.Set the headlight aside it will be installed on the front rack at a later step. U se a 5 mm Allen wrench and a 10 mm wrench to remove the headlight mounting bolt, flat washers, and lock nut. Snip zip ties as needed, then pull each side of the connector directly apart, without twisting, to unplug. Use needle nose pliers to gently squeeze the cable crimp to secure it to the cable end. Carefully slide the cable crimp over the end of the cable, twisting clockwise to gather any loose strands.Use a 5 mm Allen wrench to tighten the cable pinch bolt.Pull the caliper arm up and pull the brake cable down and taut, matching the position of the permanent marker lines created earlier.Press the cable housing into the barrel adjuster, then pass the brake cable into the caliper. P a ss the brake cable on the inside of the fender arm if installed, and through the barrel adjuster. Pass the brake cable through the barrel adjuster.Trim both zip ties to be flush and smooth. Secure the longer zip tie around the fork and the shorter zip tie around the brake cable so it is out of the way of moving parts. Align the brake cable and housing with the opening of the cable guide and carefully press the cable directly into the cable guide. If you are using an adhesive cable guide, press the brake cable into the cable guide.Reroute the brake cable so it passes over the fork crown and behind the fork lower (as shown below).Reroute and secure the brake cable in the new cable guide.Pull the cable out of the brake caliper and barrel adjuster. Use a 5 mm Allen wrench to loosen (but not remove) the cable pinch bolt on the caliper just enough to allow the cable to pass through the opening. Loosen the cable pinch bolt and remove the brake cable.This will help make it quicker to adjust the brakes after reinstalling the cable at a later step. If your brakes are well-adjusted, use a permanent marker to mark the brake cable on either side of the cable pinch bolt.If the brake cable appears corroded, rusty, or damaged, or if the brake cable housing appears worn or damaged, which can happen over time and with normal use, the cable and/or housing should be replaced by a certified, reputable bike mechanic. The end of the cable is sharp and can cause injury if not handled carefully. Use caution when handling the brake cable end with the cable crimp removed. Set the cable crimp aside for reinstallation. Use needle nose pliers to carefully remove the cable crimp at the end of the cable. Locate and remove the brake cable crimp.Locate the brake caliper and remove the brake cable.Remove the brake cable from the cable guide and reinstall the bolt. Remove the brake cable from the cable guide on the frame. Use a 3 mm Allen wrench to remove the cable guide bolt.Remove the adhesive backing cover from the cable guide and p lace the cable guide in position, pressing firmly for a few moments to adhere. Apply some isopropyl alcohol to a paper towel and wipe the back of the fork lower. On the rear of the fork lower, measure a spot about 2-3" below the top of the fork (as shown below). Locate the area where the cable guide will be installed.If there is no adhesive cable guide in the kit, locate two zip ties, which will be used to secure the brake cable to the fork lower, and skip to step 2. Slide the zip ties into the cable guide, as shown, and set aside. Locate the adhesive cable guide (if included in the kit) and two zip ties.Prepare the cable guide and fork lower for installation. ![]() Note: This section applies to RadCity, RadCity Step-Thru, RadMini, RadMini Step-Thru, and RadRunner Plus models. ![]()
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